Plastic Shuttering Boards: Benefits, Uses and Why They Outperform Timber

When it comes to construction formwork, most contractors still reach for traditional timber or steel shuttering. But there is a smarter, stronger, and greener alternative rapidly changing construction sites across India — recycled plastic shuttering boards from AS Polywood Industries.

In this post, we break down exactly what shuttering boards are, why they matter, and how Ecoright plastic shuttering boards outperform conventional options in every measurable way.

What Are Shuttering Boards?

Shuttering boards (also called formwork or form boards) are temporary molds used in construction to hold wet concrete in shape while it sets and cures. They are placed around columns, beams, walls, slabs, and foundations — and removed once the concrete achieves sufficient strength.

The quality of the shuttering board directly impacts the surface finish, structural accuracy, construction speed, and overall project cost.

Problems with Traditional Shuttering

Timber / Plywood

• Only reusable 5-8 times before warping or breaking
• Absorbs water from concrete causing surface defects
• Contributes to deforestation
• High lifetime cost due to frequent replacement

Steel Shuttering

• Very heavy — increases labour cost and crane dependency
• Rusts over time, especially during monsoon
• High upfront cost
• Not flexible for curved or irregular shapes

Why Ecoright Plastic Shuttering Boards Are Better

1. Exceptional Reusability — 50+ Cycles

Unlike timber which lasts 5-8 uses, Ecoright plastic shuttering boards can be reused 50 to 100+ times without warping, cracking, or deformation. This drastically reduces cost per pour over the board lifetime.

2. Waterproof and Non-Absorbent

• No swelling or warping in rain or humidity
• Cleaner concrete surface finish with no wood grain impressions
• Easy release — concrete does not stick
• No need for release agents in most applications

3. Lightweight — Easy to Handle

At roughly 6-10 kg per board, plastic shuttering is far lighter than steel and easier to transport, stack, and install. Labour productivity improves immediately.

4. Eco-Friendly — Made from Recycled Plastic

Every Ecoright shuttering board is made from post-consumer and post-industrial recycled plastic. Using these boards reduces landfill waste and eliminates the need to cut trees for plywood.

5. Zero Maintenance

No painting, no oiling, no rust treatment. Simply clean with water after each use. Boards maintain flatness and rigidity pour after pour.

6. Available in Multiple Thicknesses

Real-World Applications

• Residential construction — slabs, columns, staircase formwork
• Commercial buildings — beam and column formwork
• Infrastructure projects — bridges, culverts, retaining walls
• Precast concrete — manufacturing panels and elements
• Industrial facilities — heavy-duty foundation formwork

Cost Comparison: Timber vs Ecoright Plastic

Why Choose AS Polywood Industries?

• Manufactured at our own plant in Indore — no middlemen, direct pricing
• Quality-tested for flatness, load-bearing capacity, and surface finish
• Available for bulk orders with fast pan-India delivery
• Customizable in size and thickness as per project requirements